Dosing in the powder & spice industry in bags, cans & jars

From the SmartDoser to semi- and full automation

JMTronic spice industry scales-JMT1CH3L

Level 1 – Basic

Scale – Smartdoser

  • Consisting of: SmartDoser
  • Filling range: 50~2500g

  • Filling speed: 5~16 bars/min

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SMARTDOSER JMTRONIC DOSING/FILLING SCALES

For the precise filling of bulk goods, powders and granulates such as tea and coffee beans – and spices, salt, sugar, flour, dried fruit, rice, fish food etc.

The Smartdoser 4.0 is generally a standalone version for manual filling, but can also be fully automated with conveyor belts, for example. As with the other scales, this is possible at a later date and offers you the flexibility to gradually achieve a higher degree of automation.

This compact dosing scale with control fits on a small table (1 m by 0.7 m).

As with the other scales, only a “normal” 230 V connection is required.

In contrast to the other scales (e.g. JMT1CH3L), dosing takes place directly into the desired container. This ensures that you never dose too little, even with difficult materials.

The Smartdoser 4.0 can be quickly adapted to your containers thanks to the height-adjustable hopper with vibrating chute.

Bags can also be filled with the Smartdoser using a holder.

Thanks to the intelligent control system, it is possible to enter a weight range (for the corresponding tins, bags etc.) for each stored recipe at which the weighing process is automatically started.

Example: You have tins with a weight of 40 g. If you enter a range of 35-45 g, the weighing process starts as soon as you place something with this weight on the scales – without using the foot pedal. This increases throughput because you can save one step and is also more convenient for the operator.

The coarse and fine speed can be easily changed using the two potentiometers on the control unit. This means that you do not have to constantly change the recipe and parameters for new products or small corrections to the recipe, but can make adjustments quickly and easily using the rotary knob. This makes it easier for you and your employees to create a new recipe.

For dusty products, we have an extraction system that you can easily attach to all our scales – including the Smartdoser 4.0. This can also be easily retrofitted and can usually be easily mounted on a table.

For bridging material, a vibration can be attached to the hopper, which resolves this well for most products. This vibration can be triggered manually at the touch of a button or conveniently automatically. With automatic vibration, the desired interval can be set using two rotary controls on the side.

The conveyor trough is the smallest in our product portfolio and may not be suitable for some larger products.

If you want to be sure that your products will work, you are welcome to send us test material and we will test it for you free of charge.

SUITABLE MATERIALS & PACKAGING

JMTronic spice industry screw feeder SAF350 + EAC3

Level 2 – Performance

Auger-Filler –
SAF350 + EAC3

  • Consisting of: SmartDoser
  • Filling range: 10~500g

  • Filling speed: 25~35 bars/min

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Auger Filler: JMT-SAF350

  • Dosing way: Auger Dosing
  • Hopper volume: 25L
  • Hopper diameter: 350mm
  • Weighing range: 10g~500g
  • Filling speed: 25~35 bars/min
  • Filling accuracy: ±0,3-1%
  • Servo motor: Japan Panasonic 1,0 KW
  • Stirring motor: 0,25 KW
  • PLC: Japan Panasonic
  • Touch screen: 5.7 Taiwan Weinview
  • Inverter: Germany Schneider
  • Level sensor: Germany Baumer
  • Bearing: SKF 
  • Material: SS304(1.4301)

Conveyor system: JMT-EAC3

  • Pipe diameter: 114mm
  • Capacity: 2-3 m³/h
  • Hopper size: 230L
  • Discharging height: ≤3000mm
  • Material: SS304(1.4301)
  • Power: 3-phase 380V, 50Hz, 0,75-7,5 KW

Suitable materials & packaging

JMTronic Gewürzbranche JMT-LINE-430G-P

Level 3 – FULL AUTOMATION BASIS

PACKAGING-LINE – JMT-Line-430G-P

  • Consisting of: Auger Filler + Conveyor System + Packaging Machine
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Auger Filler: JMT-SAF450

  • Dosing way: Auger Dosing
  • Hopper volume: 50L
  • Hopper diameter: 450mm
  • Weighing range: 10g~2000g
  • Filling speed: 25~35 bars/min
  • Filling accuracy: ±0,3-1%
  • Servo motor: Japan Panasonic 1,5 KW
  • Stirring motor: 0,55 KW
  • PLC: Japan Panasonic
  • Touch screen: 5.7 Taiwan Weinview
  • Inverter: Germany Schneider
  • Level sensor: Germany Baumer
  • Bearing: SKF 
  • Material: SS304(1.4301)

Conveyor system: EAC3

  • Pipe diameter: 114mm
  • Capacity: 2-3 m³/h
  • Hopper size: 230L
  • Discharging height: ≤3000mm
  • Material: SS304(1.4301)
  • Power: 3-phase 380V, 50Hz, 0,75-7,5 KW

Packaging Machine: JMT-430G

  • For bag type: D (D1, D2)
  • Speed: 4~6 bars/min
  • Bag size: width: 80~200mm, hight: 200~430mm, Side gusset wide: ≥60mm (30+30mm)
  • Power: AC220~415V, 50/60Hz, 3-phase, 2,25 KW
  • Air-consume: ≤150 NL/min, 0,65 Mpa
  • Machine weight: 390Kg
  • Dimensions in mm: 1800(l) x 600(w) x 1500(h)
  • Material: SS304(1.4301)

Option to handle bag type A, B, C:

  1. Speed: 6~12 bars/min
  2. Bag size: width: 100~240mm, hight: 150~430mm

Configuration:

  1. PLC: Japan Panasonic
  2. HMI panel: Kinco
  3. Pneumatic: Taiwan Airtac
  4. Main electrics: Germany Schneider, Eaton, Omron, Japan Panasonic etc.
  5. Mini conveyor: Discharge belt

 

SUITABLE MATERIALS & PACKAGING

JMTronic Gewürzbranche JMT-MULTI-ROUND8

Level 4 – FULL AUTOMATION Performance

PACKAGING-LINE – JMT-MULTI-ROUND6

  • Consisting of: Auger Filler + Conveyor System + Packaging Machine
  • Speed: ≤40 bars/min
  • Weighing range: ≤2000g

SUITABLE MATERIALS & PACKAGING

Our solutions for you

Contact us

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JMTronic
Dosing & filling scales manufacturer
Ralf Diebold-Jäger
Am Untergrün 3
79232 March-Buchheim

Phone: +49 (0)7665 9426470
E-Mail: info@jmtronic.de